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Industrial Boilers
We offer small, medium and big industrial boilers with (Indian Boiler Regulation Act) IBR Certification, including spare parts for the same.
These Steam Boilers are available as Once through type, Shell type, Smoke Tube / Water Tube Boilers
Standard Operating Capacity Range:
50 Kg /hr – 20 Ton /hr (Steam)
Fuel:
Light / Medium / Heavy Fuel Oil, Natural Gas or a combination
We offer Super Efficient Steam Boilers with –
• Three Pass Double Helical Design - Allows preheated feed water to flow downwards through the finned economiser banks & passes to the radiant steaming zone
• Full Wet Back Design
• Large Furnace with Low Position
• Enables low heat release rate, rapid water circulation
• Submerged Combustion Chamber
• Results in excellent internal water circulation
• Separate Tube Sheet
• Eliminates stresses, prevents ligament cracks
• Radiant First Pass
• Liberal Water Content
• Enables the furnace & tubes to be well submerged for maximum protection
• Large Steam Liberating Surface
• Provides dry steam with steady water line
• Ample Steam Storage Space
• Provides uniform steam pressure under any load
• Rear Tube Sheet
• One inside & one outside, eliminates stresses
• Second & Third Pass Tubes
• In convection zone
• Easy Access
• Quick Opening Flue Doors
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Steam Boilers |
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 | 1. COMBUSTION SYSTEM:
These Steam Boilers are available as Water Tube Boilers. In any heating system where fuel is used for generating heat, what matters most is the combustion efficiency. Our ECOTHERM is fitted with highly efficient, adjustable high pressure, solid injection type burner working at 150 psig. and above.
It consists of self cleaning, in line fuel oil filter, fuel pump, blower with adjustable damper, solenoid valve, vortex chamber, ignition electrodes and spray nozzle.
The special vortex chamber provides high combustion efficiency by thoroughly mixing atomised fuel oil and air. The combustion air is preheated by waste heat available from boiler shell which ensures better combustion and thermal efficiency.
2. STEAM LOOP:
It consists of heating coil made up of high temperature service IBR approved boiler quality steel tubes, feed water pump, cyclone separator etc.
The reciprocating pump, pumps the water through the coil where it receives the heat liberated from the combustion and evaporation takes place inside the coils. The cyclone separator removes the escaped particles to provide 99% dry saturated steam.
3. GAS LOOP:
The combustion blower supplies air. The combustion air while passing through the annular passage formed between the intermediate shell and the inner shell recovers the heat conducted and radiated from the inner shell and the heated air then passes through the Vortex Generator, where it mixes with the atomised fuel oil spray.
A mixture of oil mist and heated air is then ignited by high voltage sparking system. The hot gases first descend downward through the inner coil, ascend between the inner and outer coil, again descend in the annular passage formed between the outer coil and the inner shell and then it is finally exhausted to the atmosphere via chimney.
4. AUTOMATION:
Our ECOTHERM is completely automatic unit where the pressure and the combustion are automatically controlled.
The burner is ON-OFF or modulating type with an automatic ignition and photo electric flame failure sensing device to safe guard the combusiton operations.
All the electrical and the electronic components and its circuits are housed in a special control panel cabinet mounted on ECOTHERM. A pressure switch is fitted on boiler which monitors the working of Ecotherm. A temperature indicator and controller senses the degree of superheat and safe guards against over heating of coil.
Applications:
Food Processing, Distillaries, Industries, Rubber, Paper Industries, Dairies, Hotels, Seasoning, Pharmaceuticals, Pesticides and any other process industries.
Fuel Oil Data:
L.D.O. (Light Diesel Oil): Viscosity at 18° C upto15 centistokes, Calorific value about 10,700 kcal/kg.
Furnace Oil: Viscosity at 38°C upto 800 centistokes. Calorific value about 10,200 kcal/kg. |
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Mini Steam Boiler |
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| Mini Steam Boiler is a smoke tube Non IBR Boiler and be fired with either Diesel, Natural Gas or LPG. The above Boilers can be used used for Steaming, Heating and cooking purposes. | 
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